Airborne testers close in on final rucksack design
by Mr. Mike Shelton, Airborne and Special Operations
Test Directorate, U.S. Army Operational Test Command Public Affairs
Heavily-laden paratroopers board a U.S. Air Force C-17 aircraft
prior to conducting static line operational testing of the
Modular Lightweight Load-Carrying Equipment (MOLLE) 4000
Airborne Rucksack. (Photo Credit: Michael Zigmond, Airborne and
Special Operations Test Directorate, U.S. Army Operational Test
Command Public Affairs)
Paratroopers
assigned to the 82nd Airborne Division receive new equipment training on
assembly of the Modular Lightweight Load-Carrying Equipment (MOLLE)
4000. (Photo Credit: Michael Zigmond, Airborne and Special Operations
Test Directorate, U.S. Army Operational Test Command Public Affairs)
The legacy ALICE pack played a key role in Soldier
acceptance of the new Modular Lightweight Load-Carrying Equipment
(MOLLE) 4000 rucksack design. (Photo Credit: U.S. Army file photo)
Similarities of the Modular Lightweight Load-Carrying
Equipment (MOLLE) 4000 with that of the legacy ALICE pack played a
key role in Soldier acceptance of the new design. (Photo Credit:
Michael Zigmond, Airborne and Special Operations Test Directorate,
U.S. Army Operational Test Command Public Affairs)
The Modular Lightweight Load-Carrying Equipment (MOLLE)
4000 with the integrated Harness Single Point Release, which secures
the rucksack to the jumper for static line operations. (Photo
Credit: Michael Zigmond, Airborne and Special Operations Test
Directorate, U.S. Army Operational Test Command Public Affairs)
FORT BRAGG, N.C. -- 82nd Airborne
Division Soldiers recently completed the final phases of
the Modular Lightweight Load-Carrying Equipment (MOLLE)
4000 rucksack operational test here.
"The new MOLLE 4K is a compilation of the best parts of
the legacy ALICE pack and the newer MOLLE," said Capt.
Fritz Carr, commander of the U.S. Army Advanced Airborne
School.
The 4000 "moniker" addresses the cubic inches of load
volume and is scheduled to begin replacing the
All-Purpose Lightweight Individual Carrying Equipment
(ALICE) rucksack in 2019, which has remained the favored
approach load system of the Airborne community for over
four decades.
"With the ability to integrate air items and the sewn-in
external pouches, it is my opinion that the MOLLE 4K is
the common sense advanced solution for the Airborne
warfighter in the air and on the ground," said Carr.
Initially fielded in 1973, the ALICE rucksack was part
of an effort to modernize the post-Vietnam force which
included a suite of combat gear developed from lessons
learned in Southeast Asia.
The smart design with three outer pockets, external
frame, and large volume carrying capacity was an instant
hit with Army paratroopers and has seen service in every
conflict since the Cold War.
The U.S. Military sought to replace the ALICE rucksack
in 1997 with the MOLLE system. However, it did not see
widespread issue until after the September 11, 2001,
attacks where it was used by U.S. troops serving in
Afghanistan and later in Iraq.
Early criticisms of the MOLLE system emerged
particularly from paratroopers, centering on the
sustainment-load pack and frame due to the external
plastic frame being too fragile and subject to breaking
in the field, which has since been mitigated.
Zippers were prone to bursting open when stuffed full,
and the pack's straps lacked sufficient length to be
used with bulky body armor.
During this time period, paratroopers continued using
the old ALICE packs while employing the other components
of the MOLLE system.
It was apparent to the 82nd that a new rucksack was
needed and more evident that the Soldier's input and
acceptance of this new endeavor was vital for its
success.
Early in 2013, the 82nd, in conjunction with the Natick
Soldier Research, Development, and Engineering Command
(NSRDEC), Natick, Massachusetts, began diligently
seeking an enduring replacement for the ALICE rucksack.
Coupled with an effort to reduce the Soldier's load, a
series of potential replacements underwent operational
testing at Fort Bragg; one design quickly rose to the
top of the list. The MOLLE 4000, like the ALICE pack
before it, consists of a top loading design with outer
accessory pockets and an external frame.
Named the MOLLE 4000 because of its cubic inches of load
volume, the new design also featured an integral
lightweight harness single point release (HSPR) used to
attached the MOLLE 4000 to the paratrooper's parachute
harness during static line Airborne operations.
Once the MOLLE 4000 was selected as the prime candidate
for the paratrooper's new rucksack, it was issued to
elements of the 82nd for a trial period of service.
This approach allowed Natick Research Labs to continue
collecting data using Soldier feedback and make product
improvements identified by users in the field. After
this trial period was completed, final design changes
based on Soldier input were implemented in the MOLLE
4000.
In October 2017, 22 members of the 82nd's 2nd Brigade
Combat Team became the first Army paratroopers to jump
the final design.
"The purpose of this operational test using paratroopers
was to collect data to evaluate the suitability and
safety of the MOLLE 4000 when employed during static
line airborne operations," said Sgt. 1st Class Ryan
O'Rourke, Airborne and Special Operations Test
Directorate test NCO for the MOLLE 4000.
Over the course of several weeks, paratroopers performed
22 airdrops with the MOLLE 4000 without incident or
injury to any test participants.
During the test, paratroopers participated in new
equipment training, which included familiarization with
the system, rigging of the MOLLE 4000, and lowering
procedures with the T-11 parachute system, followed by a
live parachute jump from a U.S. Air Force C17 high
performance aircraft at 1,250 feet above ground level
over Bragg's Sicily Drop Zone.
During Airborne test trials, paratroopers incorporated
their individual combat equipment loads based on their
Military Occupational Specialty (MOS), mission
requirements, and the 82nd's Global Response Force (GRF)
packing list.
One strength paratroopers see with the MOLLE 4000 is its
large volume and external pockets, since they are often
faced with the challenge of packing and rigging their
combat essential equipment in limited space.
The MOLLE 4000 will allow paratroopers to configure
their equipment to best suit their needs while ensuring
critical items are easily accessible throughout the
Airborne operation.
"Operational testing is about Soldiers. It is about
making sure that the systems developed are effective in
a Soldier's hands and suitable for the environments in
which Soldiers train and fight," said Col. Brad Mock,
Director of the Airborne and Special Operations Test
Directorate.
"Soldier acceptance for the MOLLE 4000 is extremely
high," said O'Rourke. "Soldiers having confidence in
their combat systems is one of the ultimate goals of
operational testing."
Upon completion of testing, the MOLLE 4000 could
potentially be issued to Army Airborne Forces worldwide,
signaling the first steps in modernizing the combat
loads of thousands of paratroopers.
~~
About the U.S. Army Operational Test Command:
The U.S. Army Operational Test Command is based at West
Fort Hood, Texas, and its mission is making sure that
systems developed are effective in a Soldier's hands and
suitable for the environments in which Soldiers train
and fight. Test units and their Soldiers provide
feedback by offering input to improve upon existing and
future systems.
The Fort Bragg, N.C.-based ABNSOTD plans, executes, and
reports on operational tests and field experiments of
Airborne and Special Operations Forces equipment,
procedures, aerial delivery, and air transportation
systems to provide key operational data for the
continued development and fielding of doctrine, systems,
or equipment to the Warfighter.